Introduction
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Vessels, tanks, and pipelines that carry, store, or receive fluids are called pressure vessels. A pressure vessel is defined as a container with a pressure differential between inside and outside. The inside pressure is usually higher than the outside, except for some isolated situations. The fluid inside the vessel may undergo a change in state as in the case of steam boilers, or may combine with other reagents as in the case of a chemical reactor.
Pressure vessels often have a combination of high pressures together with high temperatures, and in some cases flammable fluids or highly radioactive materials. Because of such hazards it is imperative that the design be such that no leakage can occur. In addition these vessels have to be designed carefully to cope with the operating temperature and pressure. It should be borne in mind that the rupture of a pressure vessel has a potential to cause extensive physical injury and property damage. Plant safety and integrity are of fundamental concern in pressure vessel design and these of course depend on the adequacy of design codes.
When discussing pressure vessels we must also consider tanks. Pressure vessels and tanks are significantly different in both design and construction: tanks, unlike pressure vessels, are limited to atmospheric pressure; and pressure vessels often have internals while most tanks do not (and those that do are limited to heating coils or mixers).
Copyright 2005 by CRC Press, Inc. All Rights Reserved.
Pressure vessels are used in a number of industries; for example, the power generation industry for fossil and nuclear power, the petrochemical industry for storing and processing crude petroleum oil in tank farms as well as storing gasoline in service stations, and the chemical industry (in chemical reactors) to name but a few. Their use has expanded throughout the world. Pressure vessels and tanks are, in fact, essential to the chemical, petroleum, petrochemical and nuclear industries. It is in this class of equipment that the reactions, separations, and storage of raw materials occur. Generally speaking, pressurized equipment is required for a wide range of industrial plant for storage and manufacturing purposes.
The size and geometric form of pressure vessels vary greatly from the large cylindrical vessels used for high-pressure gas storage to the small size used as hydraulic units for aircraft. Some are buried in the ground or deep in the ocean, but most are positioned on ground or supported in platforms.
Pressure vessels are usually spherical or cylindrical, with domed ends. The cylindrical vessels are generally preferred, since they present simpler manufacturing problems and make better use of the available space. Boiler drums, heat exchangers, chemical reactors, and so on, are generally cylindrical. Spherical vessels have the advantage of requiring thinner walls for a given pressure and diameter than the equivalent cylinder.
Therefore they are used for large gas or liquid containers, gas-cooled nuclear reactors, containment buildings for nuclear plant, and so on. Containment vessels for liquids at very low pressures are sometimes in the form of lobed spheroids or in the shape of a drop. This has the advantage of providing the best possible stress distribution when the tank is full.
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